Group Machiels built a biogas & cogeneration plant (CHP) on the FarmFrites site (Lommel) in 2006. To this day, it is still very progressive and unique in its kind:
1) This is directly linked to FarmFrites, so the food waste is converted into green power in a carbon-neutral way through fermentation;
2) A CHP plant that independently generates electricity and steam, which is directly used in the production process;
3) The residual streams generated by the generation of electricity and steam are reused and upgraded to fertilisers and quality water.
This will result in (1) the annual generation of approximately 21.000 MWh of green energy by (2) processing 120,000 tonnes of residual flows, (3) saving 3,000 truck journeys, and (4) the purification of 80 million litres of water per year.
Since 2012, Green Logix has taken over the day-to-day operations and is working with Group Machiels on various renewable energy projects with the aim of making local industries energy neutral.
This plant and its cooperation are one of many examples of the ‘Closing the Circle’ story that Group Machiels promotes.
Contact us for more information
Jan Van Looy
t. +32 11 28 70 70
e. Jan Van Looy@machiels.com

Waterleau New Energy in Ypres has officially commissioned its biomethane plant and has been feeding biomethane into the Flemish natural gas network since September 2025. In doing so, the company is taking a significant step towards transitioning from a subsidy-driven biogas model to a forward-looking, circular energy concept. The biomethane produced from manure and organic waste streams is injected directly into the Fluvius gas network.
The site in Ypres was acquired in 2012 by Waterleau, a subsidiary of Group Machiels, and operated for many years as a biogas plant, with the biogas produced being converted into electricity and heat via combined heat and power (CHP). Annual production amounted to over 20,000 MWh of electricity and nearly 25,000 MWh of heat. This output was eligible for green electricity and CHP certificates, but with these support mechanisms due to expire in 2024, a review of the business model became necessary.
In December 2023, Group Machiels decided to reinvest and carry out the retrofit to a biomethane production unit. The transition took place in phases and the site remained operational during the conversion. The connection to the natural gas grid was completed in August 2025, followed by the first test injections. The plant has been fully operational since September 2025.
With a maximum injection capacity of 505 Nm³ of biomethane per hour — representing a potential annual production of approximately 47,000 MWh of biomethane — Waterleau New Energy has a plant capable of making a substantial contribution to the greening of the Flemish gas network. Since commissioning in September, 175,000 Nm³ of biomethane has already been injected. Thanks to the new CHP engine, the site remains energy self-sufficient.
The biomethane is produced from a mix of manure and organic by-products. Digestate is purified into reusable water via an RO water treatment plant and converted into recovered fertilisers, such as mineral concentrate and ammonium sulphate.
To embed the sustainability of the process, Waterleau New Energy obtained ISCC certification. This certification is essential for promoting biomethane as green gas and gaining access to the European energy market.
Waterleau New Energy and Group Machiels view biomethane as a more robust and scalable model with access to a broader European market than simply electricity production from biogas. Innovations such as CO₂ utilisation are not currently on the agenda; the focus is currently on optimising the existing plant. Although the future looks positive, the administrative framework remains complex.
Pascal Van Hove, Site Manager at Waterleau New Energy, emphasises that biomethane will not be the obvious solution for everyone:
“The transition to biomethane is promising, but it is not a quick fix. It requires significant investment, a strong team and the willingness to navigate a bureaucratic maze. For some players, this will be too great a challenge.”
Source: https://www.biogas-e.be/nieuws/waterleau-injecteert-biomethaan-het-vlaamse-gasnet
Contact us for more information
Pascal Van Hove
t.+32 491 71 36 75
e. Pascal.Vanhove@waterleau.com



annual green electricity production
annual processing of residual flows
annual saving
purification per year